This
sample is provided for general guidance only. It is a very
simplified "reaction paper" to Petroski's book "To Engineer is Human."
It is acceptable and would be graded well into the "B" range according
to my current standards in CSC 300 for a first assigned reaction paper
(you'll write even better later!) The main elements it must
contain:
Throughout the history of engineering, failed or flawed projects and designs have many times lead to disastrous ends. In Kansas City, the Hyatt Regency HotelÕs newly implemented skywalks fell because of a last minute decision to change the support design, killing 114 people and injuring almost 200 more in 19811. The Tacoma Narrows Bridge in Washington for months after it was opened undulated during moderate winds, eventually twisting itself apart in 19402. Several de Havilland Comet commercial jetsÕ pressurized cabin exploded during take-off and flight, one being destroyed on the first anniversary of jetliner service in 1953 and two more in 19543. As a result of these failures being publicly known, steps were taken to find out what caused the failure and what would need to be done to fix these problems. New measures were taken to fix similar existing structures, and from the knowledge gained from these failures, the Hyatt Regency Hotel replaced its skywalk design with a more stable single walkway4, other bridges similar to the Tacoma Narrows Bridge were retrofitted to increase their structural safety5, and the de Havilland Comet 4 was the first to start a trans-Atlantic jet passenger service6.
Do engineers learn more from failures than successes?
In
the book, To Engineer is Human,
Petroski
makes the argument that innovative successes and structural soundness
are
products of the knowledge gained by failure. He
states that apparent success does not prove true success,
for Òno matter how many examples of agreement one may collect, they do
not
prove the truth of the hypothesis, for it may be argued that one has
not tested
it in the single case where the theory may fail to agree with reality7.Ó Thus only through failure can be know
how to design one step closer to true success. From
his own life, he gives examples of progress through
failure, such as the improvement of the Speak & Spell from using a
keyboard
with breakable buttons to using a buttonless keyboard8 and
his
endeavor with his son to create a slingshot9.
No, engineers may
learn enough from success to make progress.
From numerous behavior studies on animals and humans, behavior scientist Edward Lee Thorndike conversely believes that people can learn more by Òaccidental successÓ rather than failure. He states in The Human Nature Club, ÒThe method of learning by the selection of successes from among a lot of acts is the most fundamental method of learning10.Ó If applied to the engineering field, the most fundamental method of learning would be from the analysis of successful designs and structures and what was done that made them successful. Too many factors can lead to failure; studying the few aspects that led to a design success will benefit the learning party more than studying the many causes for failure.
Analysis (What is the answer and why is it so?)
Personal experience in failure leading to
success
As
a musician, I have learned that failure is the only way to progress; if anyone
can pick up a violin and play like a concert master, no one would need
to
practice. Practicing a piece of
music is the repetition of failure, creeping closer and closer to
success, and
then attempting to repeat the success while minimizing the failures. I
remember the hours spent teaching my
roaming bow to play only in a small section next to the bridge of my
violin. I remember how my sluggish left hand would accompany my
impatient right hand on the piano. Only
after these hours would I have
climbed the steps of failure to reach a level of success. Does
this pattern of making progress also apply to engineering?
Latent
defects only found through experience
The de
Havilland Comet
design Òrelied on well-established methods essentially the same as
those in
general use by aircraft designers."11 It also had the unknown flaw of
cabin windows developing cracks during use.
Engineers cannot design a "better' aircraft without an awareness of the
potential flaw. How could such a flaw ever become known? Engineering models taught to generations
of
previous engineers failed to include the relevant parameters and
relationships - there had been no reason to think about the
possibility. The dramatic failure and resulting deaths would give
them the economic (and altruistic) motivation to study and obviate this
sort of problem. ÒThe experience with the Comets eventually
improved
the state of the art of aircraft design12.Ó
The new model of Comets, the Comet 4,
was strengthened using the knowledge gained from its failed
predecessors,
increasing its lifetime from thirty thousand hours to over hundreds of
thousands of hours13. This is
engineering progress!
Additionally, the first jet to start a trans-Atlantic service
was a de
Havilland Comet 4, clearly proving that ÒComet failure [had] turned
into Comet
success14.Ó
Engineers
learn through refinement of models to include newly discovered phenomena
Talking with a friend of mine about learning from failure, he told me about progress for civil engineering education resulting from a single unexpected structural failure15. A section of a warehouse roof collapsed at Wilkins Air Force Depot in Shelby, Ohio, in 1955, originating from a latent structural problem. The warehouse roof was supported by reinforced concrete continuous frames, but the main longitudinal girders had little web reinforcement. In response to this failure and distress problems in similar structures, revisions were made for the 1956 edition of the ACI Building Code, and research began on shear strength of reinforced concrete members. In this way, the national organization of civil engineers began an inquiry to see if the single unexpected failure had larger implications for the state of the art for the field. In 1973, the ASCE-ACI Committee 426 (Shear and Diagonal Tension) released ÒThe Shear Strength of Reinforced Concrete Members,Ó reviewing years of experimental data obtained on shear. Committee 426 also said that, Òthe behavior of beams failing in shear was much better understood than the behavior of members such as columns, deep beams, and corbels, and that there was a need to develop realistic behavioral models for these members as well,Ó which could serve as a basis for Òthe future unification and simplification of design regulations.Ó From a single failure, research began and experiments were done to improve the strength of reinforced concrete, a step towards progress that would not have begun without the surprising failure incident at the Wilkins Air Force Depot16.
Conclusion
Engineers
learn important lessons from their failures. While
traveling on the road of success leads us slowly through predictable
grounds, innovation takes us to where new problems are
encountered. New lessons may be learned from each branch of our
path of innovation: lessons both joyful and painful.
In general, a failure places an obstruction in our path, telling
us to
go a different direction. Only
through meandering the labyrinth of failed designs can we detail the
tradeoffs and make an informed decision. We
can jump back onto the trodden road of success, safe and
failure free, or we can tradeoff the known qualities and pay attention
to the unmodeled phenomena as it occurs. In this way we can learn
truly new things. Being engineers, what
path should we take? As Robert
Frost concurs, take the path less traveled; it will make all the
difference.